About me

I did not switch fields. I followed the problem.

Mechanical engineer by training, data scientist by trajectory. Ten years of moving towards the same question: how do you make an industrial process better with evidence instead of opinion?

Luca Dal Bosco
Mauren, Liechtenstein

I grew up close to the mountains in northern Italy, which is probably where both halves of this come from: a liking for systems with hard constraints, and a complete lack of interest in answers that cannot be checked.

I studied industrial engineering in Trento, spent an Erasmus semester at TU Wien learning to work in German, and then did a master's in mechanical engineering at Politecnico di Milano, specialising in materials and manufacturing. My thesis was a load monitoring system for aeronautical structures — an inverse problem, solved with a calibration matrix, verified numerically and experimentally. It later became a journal publication. Looking back, it set the pattern for everything I have done since: sparse noisy sensors, a physical model doing the heavy lifting, and statistics handling what the model cannot.

After graduating I became a resident engineer for Industrie Saleri Italo, embedded at the BMW Motoren plant in Steyr. Four years designing and industrialising thermal management systems and water pumps, from first concept to series production — and, just as importantly, four years of standing in a plant, supporting a customer in German and English, and finding out how products actually fail. You learn a lot about data quality by being the person who has to explain a defect.

Somewhere in there it became obvious that the questions I found most interesting were statistical ones. So I enrolled at JKU Linz for a master's in artificial intelligence and did it while working full time — mathematics, statistics, machine learning, deep learning, generative models, and a stint tutoring the "Hands on AI" course. Average grade Sehr gut, and more usefully, the theory to back up what I had been doing by intuition.

Since June 2023 I have been the lead data scientist in the central manufacturing department at thyssenkrupp Automotive in Liechtenstein. Computer vision on assembly lines, anomaly detection at the scale of millions of datapoints per day, an on-premise RAG assistant over the company wiki, hybrid physics/ML models that cut scrap, Bayesian networks for uncertainty quantification. End to end, every time: acquisition, storage, labelling, model, validation, deployment, monitoring. I have also helped shape the company's digital transformation and AI strategy, collaborated with FH Vorarlberg and OST, supervised a master's thesis as industrial tutor, and represented the company at Bodenseegespräche 2024 and ICML 2024 in Vienna.

I am now looking for the next place to do this kind of work.


Trajectory

One road, in order.

Read from the top it looks like a career change. Read from the bottom it looks inevitable. Neither is quite true — I just kept following the part of the job I found most interesting.

  1. Industrial Engineering Trento · Erasmus at TU Wien
  2. Mechanical Engineering Politecnico di Milano
  3. Automotive R&D Resident engineer at BMW Motoren
  4. Artificial Intelligence MSc at JKU Linz, while working
  5. Industrial AI thyssenkrupp, central manufacturing

How I work

Five things I believe about industrial ML

  1. 01

    The deliverable is a decision

    Not a notebook, not an accuracy number. If nothing on the line changes because of the model, the project produced nothing.

  2. 02

    Physics first, statistics second

    When a physical model exists, learn its residual instead of replacing it. You keep sane extrapolation, explainability and a graceful fallback.

  3. 03

    Validate like a pessimist

    Grouped, time-ordered splits. Metrics designed around the production question, not the ones that happen to look best.

  4. 04

    Own the whole chain

    Acquisition, storage, labelling, training, deployment, monitoring. Most industrial ML dies in the handovers, so I try not to have any.

  5. 05

    Talk to the people on the floor

    The operators know things that are in no database. Every project I have shipped got materially better after a conversation at the machine.


Experience

Where I have done it

Jun 2023 — present Eschen, Liechtenstein

Data Scientist — Central Manufacturing Department

thyssenkrupp Automotive

  • Lead data scientist in the central manufacturing department: deep learning, computer vision, anomaly detection, LLMs, statistics and industrial analytics.
  • Contributed to the conceptualisation and implementation of the company digital transformation and AI strategy.
  • Delivered end-to-end solutions — acquisition, storage, labelling, model development, validation, deployment to production and monitoring.
  • Applied software engineering practice throughout: version control, CI/CD, MLOps, API development and microservice integration, on edge and in the cloud.
  • Worked hands-on with sensors, cameras and manufacturing lines as data sources.
  • Collaborated with FH Vorarlberg and OST, and supervised a master’s thesis as industrial tutor.
  • Represented thyssenkrupp at Bodenseegespräche 2024, ICML 2024 in Vienna and industry fairs.
Nov 2019 — Jun 2023 Steyr, Austria & Lumezzane, Italy

Resident Engineer — R&D

Industrie Saleri Italo, at BMW Motoren

  • Resident engineer at the BMW Motoren plant in Steyr, developing automotive products from first concept to series production.
  • Responsible for the design and industrialisation of thermal management solutions and water pumps.
  • Supported and reinforced the quality, project management and commercial teams.
  • Built the communication and partnership with the customer and Tier 2 suppliers; moderated weekly team discussions.
  • On-site customer technical support in German and English, including work with the BMW failure analysis team.

Education

Two master's degrees, one of them at night

2021 Linz, Austria

MSc Artificial Intelligence

Johannes Kepler Universität Linz

  • Studied while working full time.
  • Mathematics, statistics, machine learning, deep learning and generative models.
  • Tutor for the course “Hands on AI”.
  • Average grade: Sehr gut (1).
2016 — 2019 Milano, Italy

MSc Mechanical Engineering

Politecnico di Milano

  • Specialisation in materials and manufacturing.
  • Mechanical design, energy systems, measurements, design and analysis of experiments, dynamics and control.
  • Thesis: load monitoring system for aeronautical structures based on a calibration matrix approach.
  • Final evaluation 110/110 · weighted exam average 28.4/30.
2012 — 2016 Trento, Italy

BSc Industrial Engineering

Università degli Studi di Trento

  • Mathematical analysis, physics, materials science, thermodynamics, fluid and solid mechanics.
  • Erasmus+ semester at TU Wien, attending lectures and exams in German and English.
  • Thesis: solid state hydrogen storage systems.
  • Final evaluation 101/110.

Toolbox

Skills

Nobody is hired for a logo wall, so this is the short version: the things I use often enough to be useful in the first week.

Data & scripting
PythonSQLPandasSeabornMatlabLaTeX
AI & deep learning
PyTorchPyTorch Lightningscikit-learnAnomalibAutoGluon
Cloud & MLOps
AzureGitDevOpsMLOpsSnowflakeDatabricks
Engineering
OptimisationAdvanced manufacturingMechanical designCAD & FE modellingStructural analysis
Languages
Italian — nativeEnglish — fluentGerman — fluent

Also

Publication, teaching and talks

  • Peer-reviewed publication

    Co-author of Numerical and experimental verification of an inverse–direct approach for load and strain monitoring in aeronautical structures, Structural Control and Health Monitoring.

  • Teaching & supervision

    Tutor for "Hands on AI" at JKU Linz. Industrial tutor for a master's thesis, in collaboration with FH Vorarlberg and OST.

  • Talks & events

    Represented thyssenkrupp at Bodenseegespräche 2024, ICML 2024 in Vienna and several industry fairs. Also a Siemens Digital Academy alumnus (digitalisation, IoT, Industry 4.0).


Contact

Currently looking for the next problem worth solving.

Industrial AI, manufacturing data, computer vision, generative AI — or anything where engineering and machine learning have to meet in production. If that sounds like your team, I would like to hear about it.

Mauren, Liechtenstein